I noticed this when I was plotting an architects drawing, if the setup is in inches, you get a different size when plotting at 1:1 than when you do when you change the units to millimetres.
For example when I have an A1 drawing set up as millimetres 1:1, when I do a plot preview I can see the whole sheet.
Switch the units to millimetres same drawing sheet, set to 1:1, when I do a plot preview now I can't see any of the sheet.
Surely 1:1 is 1:1, whether it's millimetres or inches?