waiting for Craig to post back....man, its only Sunday.......hope I don't sound like a pushy car salesman, but I think this scale to ps is his ticket.
some things I didn't touch on too well: (had to be quick at work)
I spent some very frustrating days with the text size, (hope you didn't) till I found out the text height, under format text style should be 0. Guess that setting frees it up for other variables (?). The text height in the dimension settings should be the ht you want (.1) and the box next to scale to ps under the fit tab checked.
I dim'd in model for several years w/o any problems and everything looked the same no matter the viewport, one dimstyle for everything, (except dif units)the Navy didn't exactly sub dwgs or share files, so there were no concerns of a "clean" model, or any other augments of ms vs ps.
Sunday......(wonder what time Craig goes to work). Maybe I should call.....4 seconds, 3 minutes after 2 AM today, it will be 020304050607, I'm sure he'll be awake for that....